I have a single axle trailer with a 3500# axle that some brilliant person overloaded and bent the axle. Looking for clever ways to straighten. I have a 20 ton press and plenty of welding equipment.
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Straightening Trailer Axle
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Wrap a chain around bot ends running the chain down the high side of the bend. Put an 8 or 12 ton hydraulic jack between the chain and the axle. The chain gives the jack something to push against and you can easily straighten the axle as good as new. You can move the jack along the chain to push at exactly the right place. I've straightened every thing from tail gates to flag poles doing this.
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I like the chain idea and per the interwebs that works. The other solution I had was to kerf the outside of the bend with a chop saw, bend it straight and weld up the kerfs. However, I priced a new axle at $156. Since this is the trailer I use for my SXS and everytime I go to the lease I run around 700 miles I don't need any trouble on the road. Time required to fix the existing axle and time required to go get the new axle are about the same. So new axle it is.
Thanks to all who responded.
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I had a trailer w a bent axle. Took to a trailer place, they told me that axles have a slight camber to them and once bent you could not straighten it out correctly. I know they are in business of selling parts, but their explanation made sense to me. (tandem axle trailer, both bent). I had them change and it was amazing how much better it pulled
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